How to design and use the LED industrial lighting?

LED industrial lighting is not just a lamp, it is a complete lighting system, so what is the difference between traditional industrial lighting and new LED industrial lighting? Do you know these two different lighting systems? Do you know where is the gap between them? What are the advantages of LED industrial lighting that make people love it so much? The following article will give you a detailed introduction to LED industrial lighting.

Here is the list

l Defects of traditional industrial lighting

l The benefits of LED industrial lighting in harsh industrial production

l Design steps of LED industrial lighting

l Installation of LED industrial lighting

l Summary

Defects of traditional industrial lighting

With the continuous progress and development of science and technology, a large number of emerging technologies are applied to our lives. LED industrial lighting makes our production and life more convenient. Although traditional lighting systems are still widely used, some obvious or inconspicuous shortcomings can already be seen. Traditional lighting can generally only be operated on and off, and there is also lighting equipment that can adjust the brightness, but these need to be operated by humans. If a factory or industrial park has a large area and a large number of workshops but does not have a remote control function or only a master switch, it will not be possible to perform operations such as full opening and closing, which is very inconvenient. Moreover, there are more lamps installed, and there are more separate switches on the wall, which is easy to get confused. Multiple factories are working at the same time, and the lights are turned on at the same time. When they are turned off, it is necessary to walk to each factory to turn off the lights. If you accidentally forget to turn off the lights, it will consume a lot of energy. To sum up, the disadvantages of traditional industrial lighting are as follows: switch manual control: building wiring switches are manual, which restricts people’s actions, and is not convenient to use; wiring is very cumbersome: and manual switches have greater safety risks. Faults such as electric leakage or circuit errors are prone to the danger of electric shock; the system functions are weak, most of which use infrared remote control, and the brightness of the light cannot be adjusted manually. It is not that the LED light is not energy-saving, and the memory storage function is not available. The eye protection function is also No way to do it; serious energy waste: Compared with the new type of LED industrial lighting, traditional lighting cannot adjust the brightness of the light, the brightness is fixed, the power consumption is large, and the energy is wasted.

The benefits of LED industrial lighting in harsh industrial production

We all know that the places where industrial lighting is used include warehousing and logistics, production workshops, foundries, steel plants, and other fields. The quality of the lighting environment in these areas will directly affect the overall production efficiency.

So what are the benefits of LED industrial lighting in harsh industrial workplaces? A good LED industrial lighting environment can reduce the rate of work errors, reduce the probability of unqualified products, and improve the quality of the products produced; creating a suitable lighting environment can effectively help the staff to concentrate and improve the efficiency of production; LED The excellent lighting conditions of industrial light can also improve the safety of workers and reduce the occurrence of accidents; while meeting the lighting requirements of the work surface, it can reduce energy consumption.

Design steps of LED industrial lighting

When designing industrial lighting, in addition to reasonable lighting calculations and layouts based on relevant national standards and on-site conditions, what should be paid attention to? We all know that in industrial production, safety is no small matter, prevent problems before they happen, and be careful and careful to make good products.

Industrial lighting should be designed according to the production characteristics of the product and the classification of industrial plants, and strictly follow the different production conditions. In some special plant environments where there are explosions, fire hazards, dusty, humid, acid-base corrosive gases, etc., safety is the top priority. At this time, LED industrial lighting should choose reliable lighting fixtures such as insulation, corrosion, waterproof and dustproof.

In many renovation projects of the Group's new LED industrial lighting, LED high bay lights provided by our Yuanhui Lighting Co., Ltd. are used. Our LED industrial lighting uses ceramic heat dissipation technology and a high-quality PC shell. The ceramic's good insulation, corrosion resistance, and IP65 protection level make the LED industrial lighting more durable and reliable.

The lighting used in industrial production must require: not only high luminous efficiency but also comprehensive energy saving. On the one hand, the lighting fixtures themselves must have high luminous efficiency and be bright to meet functional lighting; on the other hand, through reasonable lamp management, the intelligent centralized management of local area lighting, important area lighting, and area lighting can be realized. To help managers save energy and reduce operating expenses. For example, the intelligent dimming system of Cixi Yuanhui Lighting can realize area control and ensure the safety of plant property. It can realize intelligent dimming, save energy and reduce light pollution. Replacing 115W high-pressure sodium lamps with 50W LED high bay lamps from Yuanhui Lighting can save about 56.5% of energy under the same conditions. The lamp can be used for a longer time, and it is very easy to install, disassemble and maintain

When designing industrial lighting, the service life of lamps should be considered, otherwise, the frequent replacement of lamps will waste more manpower, material resources, and financial resources and increase costs. In addition, the power and type of the luminaire should be determined according to the actual total area, workshop height, installation span of the luminaire, lighting intensity, and lighting uniformity of the luminaire, to facilitate the subsequent maintenance of the luminaire.

In general, through reasonable lighting scheme design and selection of suitable lighting fixtures, an ideal lighting environment can be provided for industrial lighting places, and the overall production efficiency and economic benefits can be improved.

Installation of LED industrial lighting

For the installation of lighting fixtures, many people will install general household lighting fixtures, but when it comes to professional industrial plant lighting fixtures, especially for the first time to install industrial plant lighting fixtures, it is very necessary for those who have no experience to read this article. How to install industrial lighting fixtures. As an LED industrial lighting reminder, all preparations should be done before installation

All, in strict accordance with the requirements of LED industrial lighting installation, prepare a complete set of tools and materials, standardize the installation and operating environment and prepare safety measures. details as follows:

The first construction equipment preparation

The basic measuring tools are tape measure, pencil, seat belt, etc. Wire working tools include hand hammer, wire stripper, vise, needle-nose pliers, Phillips screwdriver, M6 hexagonal screwdriver, etc. 

Punching tools include electric drills, tool bags, high stools, etc.

Measuring tools include multimeter, megohmmeter, electric pen, etc. Preparation of other materials: lamps, accessories, junction boxes, wire ducts, PVC pipes, straight through, ties, buckles, screws, screws, washers, hoses, insulating tape, waterproof tape, etc.

Second job requirement

1. The wiring of the lamps is strictly prohibited from being exposed, the voltage level of the wires used by the lamps is not less than AC 500V, and the minimum score of the wires leading to each lamp is not less than 1.00mm.

2. The installation in rows or symmetrical and geometric shapes should be measured and drawn.

3. Newly-built projects should be installed after the scaffolding and formwork are completely removed, and the plastering and ground cleaning work are completed.

4. According to the installation method of the lamp (different installation methods include ceiling, sidewall, lifting ring, elbow, etc.), select the appropriate installation accessories.

The third step of installing lamps

Fixing methods such as hooks, screws, expansion bolts, or plastic plugs are usually used. For concealed installation, pre-embedded line pipes are required. When installed in an explosion-proof area, the cable line must wear galvanized steel pipes, and PVC pipes can be used in non-explosion-proof areas. The fixtures should be firm and reliable. Each fixture must be fixed with no less than two screws or bolts. Fixed on a special frame, the ceiling keel should not bear the load of the lamp, and the installation height above the ground should be less than 2. At 4m, the lamp housing must be grounded reliably. When installing with steel pipe hangers, the inner diameter of the steel pipe is not less than 10mm and the wall thickness is not less than 1.5mm; when installed on flammable structures, decorative parts, and wooden beams, fire protection should be properly adopted around the lamps. Thermal insulation measures; all wiring should be firm, electrical contact should be good, the shortest distance between the lamp and the illuminated object should not be less than one meter, the installation environment temperature must be -20 ℃-+ 40 ℃, the power supply voltage should not be higher than AC 245V for a long time 50HZ, the cable outer diameter is controlled within the range of 8-12mm; to avoid affecting the performance of the lamp, there should be no more than 10 sets of lamps connected in parallel on a single circuit; the length of the power cable is moderate, and the cable should not be close to the lamp shell or the light-emitting surface.

Final power-on trial run

After the lamps are installed and the insulation resistance of each branch circuit is qualified, the power-on trial operation is allowed. In principle, the continuous trial operation time should not be less than 8 hours. All lighting fixtures should be turned on, and the operating status should be recorded once every 2 hours. There should be no faults during the continuous operation period. Check whether the control of the lamp is flexible and accurate; whether the switch corresponds to the control sequence of the lamp, if a problem is found, the power must be turned off, and then find the cause and repair it.

Summary

I believe you can know how LED industrial lighting is designed and used after reading this article. If you are interested in our company's products, please log in to our official website to view more related information!